Why Getting Foam Cut to Size Saves You Time and Reduces Waste

Many businesses across Australia use foam in standard sizes to protect and insulate. Often it means cutting the foam down to size because their products are smaller than standard. Most of those off-cuts end up in the bin. That is a lot of wastage of both foam and of your money.

If you’re packing items that need protection in transit, such as electronics with anti-static foam sheets, or you’re insulating a construction project with EPDM foam sheeting, you’ll want to  use the right amount of material for the best protection possible. This will also help to avoid any wastage or offcuts.

MSTOR supplies and cuts a comprehensive range of foam products to businesses in Melbourne, Sydney, Brisbane and all around the country. We can give you foam that is cut to size for specific purposes, so you’re only paying for what you use. It is one of the smartest business decisions you can make.

In this article, we’ll explain why getting foam cut to size saves you time and reduces unnecessary waste. Read on to learn more!

Why Get Packing Foam Cut to Size?

Getting packing foam cut to size helps with superior protection against impacts and vibrations during shipping. It prevents stock from slipping and moving and helps optimise packing space. This can lead to lower shipping costs. It also looks professional and can give a WOW experience when someone unboxes it.

Here is a list of reasons why foam, customised and cut to your specific needs, is a good idea for you:

• Exceptional protection. Custom fit foam will fit your product snugly, really hug the contours. Delicate items such as electronics, or heavier items that need to be stabilised, benefit from such protection. They won't rattle around and break or be damaged.

• Cost-effective on shipping . Tight and economical packing, especially with custom cut foam, stops the waste on space. Foam packaging can save money on shipping  costs for you.

• Save time . You don’t need excessive wrapping of items to protect them. You already have the foam cut perfectly, grab that, and your postage item, into a box, taped up and you’re ready to go.

• Presentation . Foam inserts that are cut to size to fit the product look good when the box is opened. It gives your business a professional look and leaves a very good impression upon the purchaser.

• Reduced damage rates. A snug fit lowers the chances of damaged goods. This can reduce the price of insurance and the price required to replace stock for customers.

Can I Cut Foam to Size Myself?

Yes you can cut foam to suit your needs by yourself. If you have the tools, the time, and the skills, you can certainly buy standard sized foam in bulk, and cut it to your needs.

The tools you may need include:

• Electric carving knife. Yes, the knife that you use in the kitchen can be used to cut foam, especially foam that is thicker than 2 inches.

• Long serrated bread knife. Again, a knife from the kitchen works great at cutting foam. It’s great for both curved and straight cuts.

• Utility knife . Craft knife or stanley knife, these are good for the thinner styles of foam. They make precise cuts, but make sure you do multiple runs of the blade rather than pushing too hard to make just one cut.

• Hot wire cutter . This melts the foam while cutting it and is best used for polystyrene foam. 

The method to cut your own foam.

• Mark and measure with a permanent marker. Use a ruler to get straight lines, and you can use the metal ruler to help cut straight as well.

• Ensure the foam you’re cutting is secure and not moving around. Not only does this help with straight cuts, it's safer, especially when using sharp knives.

• When cutting the foam, if using an electric knife, allow the knife to do the cutting, don’t exert pressure on the knife. With other knives, gentle pressure and multiple passes over the foam will get you the best results.

• If the foam is extremely thick, cut halfway through, flip it over and cut from the other side. 

Always wear safety glasses and work in well-ventilated areas, especially if using hot tools.

How Can MSTOR Cut Foam To Size For Me?

MSTOR provides custom foam packaging cut to meet your specific needs, no matter the dimension, shape or style of foam you need. We specialise in tailoring PE and EVA foam to protect fragile or heavy items during transit.

• We have advanced cutting tools and techniques to ensure precise dimensions when we cut.

• We can customise shapes and contours beyond the standard rectangular shape. This ensures a snug fit when an item is boxed up.

• We can laminate as well, allowing you to have adhesive backing foam for any specialised applications.

• We have a variety of foam types to suit your needs - PE foam (ideal for cushioning), anti-static foam (for electronics)

You can email us for custom sizing and packaging here- sales@mstor.com.au or fill in our online enquiry form. Custom orders can take up to a week to complete, but the quality of the product you receive is worth it.

Why Should MSTOR Cut My Foam For Me?

Having MSTOR cut your packing foam is an advantage to you because it is precision cut and tailored to your exact measurements and requirements. Our precision cutting tools will give you a professional finish that no DIY method could match. This shows professionalism in your business’s image to all your clients. 

Our service saves you time and reduces waste, exactly what this article has been created to tell you about. 

• You don’t have to spend time cutting foam for each order when you have a stack of pre-cut foam ready to go at a moment’s notice.

• You don’t have bits of foam laying around on the floor, or large offcuts from the standard rectangular blocks of foam that you can’t use and you just throw away. You only have the foam you need for the packaging that you need.

Our team can also recommend the perfect type of foam to suit your needs. You would be surprised how many different types of foam are on the market- anti-static PE foam for sensitive electronics and EVA or neoprene for durable protection.

Place an Order Today

Using MSTOR for your custom-cut foam packaging means you will have a consistently professional look about your packaging, more packages will get through the post or delivery unscathed, which will boost your reputation as great people to deal with.

We offer you nationwide support and have experience helping businesses in a wide range of industries protect and send fragile items, electrical goods and heavy objects, all wrapped safely in foam.

Contact us today and let's start the conversation about the best way to protect your valuable goods.